Fittings technical manual
1.Standard:
ISO2531:1998(E), BSEN545-2002, GB13295-2003.
2.Tyron Type: T Type Push-on joint, K Type Mechanical joint, NII Type Mechanical joint, Flange joint.
3.Flange nominal pressure:PN10、PN16、PN25、PN40.
4.Main size
The size of fittings is DN40~2600including T Type、K Type、N2 Type、Flange joint.
Main types of fittings:
5. Requirement of Material
5.1.Mechanical properties of Ductile iron:
Tensile Strength | Elongation | Yield Strength | Hardness |
≥420MPa | ≥5% | ≥300MPa* | ≤250HB |
* Yield Strength only be checked at the user or customs’ request
5.2.Requirement of process properties
5.2.1. Hydrostatic test:test pressure and time:
DN | Pressure | Test time |
≤300 | ≥25Pa | ≥15S |
350~600 | ≥16 Pa | ≥15S |
≥700 | ≥10 Pa | ≥10S |
5.2.2. Fittings for gas transportation should taken not only hydrostatic test ,but should taken Airtight test, the test pressure ≥4Pa,or at the concerned parties’ agreement.
6. Lining and Surface Coating
6.1 All fittings should be coating external and internalFittings for water transportation should be with cement mortar lining, Fittings for gas transportation should coated bitumen inside. External should coated rich zinc paint and bitumen paint
6.2 Cement mortar lining thickness and tolerance:
DN | Lining thickness mm | Average min. thickness mm | Part min. mm | Limited tolerance mm |
≤300 | 3.5 | 2.5 | 2.0 | +2 1 |
350~600 | 5.0 | 4.5 | 3.0 | +2 1 |
700~1200 | 6.0 | 5.5 | 4.0 | +2 1 |
6.3 Fittings for gas transportation should coated bitumen internal, the standard in accordance with external bitumen coating.
6.4 External coating:Fittings external and socket internal should coated rich zinc paint and bitumen paint
6.5 Requirement of thickness:The average weight of zinc ≥150g/mthe local min thickness ≥130g/mThe average thickness of bitumen coating≥70m, part min ≥50m
Finished products
Finished products
Lost-foam
Mg-Treatment and inoculation
Lost-foam
Finishing
Making Mould
Hydrostatic testing
Exported products
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